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FiT Grease

Film thickness for grease lubricated cylindrical roller bearings

Grease-lubricated cylindrical roller bearings are widely used in industrial applications, and their service life is often governed by the lifetime of the grease. In these bearings, grease forms a lubricating film that separates the rollers from the raceways. Over time, this film can decrease in thickness due to grease degradation and the loss of base oil. Grease end of life is reached when the film thickness is no longer sufficient to maintain adequate lubrication.

Previous work within the University of Twente–SKF collaboration has led to the development of a theoretical model describing the decay of lubricant film thickness during operation. This model is based on grease oil content measurements obtained in earlier studies. In parallel, a dedicated measurement technique has been developed to determine film thickness in grease-lubricated cylindrical roller bearings. These studies have resulted in an empirical description of the initial film thickness, which forms an essential input for the film thickness decay model. However, several aspects of the current modelling framework remain speculative and require experimental validation.

This replenishment of the contact by grease bleed from underneath the cage needs to be investigated. This depends on the amount of grease that can be transported under the cage and on the ability of the grease to release base oil. Both properties change during bearing operation due to shear ageing of the grease. In addition, side-flow mechanisms causing loss of base oil from the contact region need to be studied to confirm the assumptions used in the model. The objective of this project is to validate the assumptions underlying the existing film thickness decay model and to establish a reliable relation between lubrication conditions, grease behaviour and composition, and the evolution of film thickness in cylindrical roller bearings.

Facts & figures
  • Scheme: PPS-I Strategische Programma's
  • Programme: High Tech Materials | 2024-2027
  • Total budgeted project costs: € 152.388,00
  • Project start date: 1 June 2026
  • Project end date: 31 May 2027
Project managers
Project consortium
Materials innovation institute (M2i) Universiteit Twente SKF Shell Downstream Services International B.V.
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