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InterSafe

Integrated Safety Modelling and Imaging for Batteries

InterSafe investigates the fundamental mechanisms behind battery safety. TNO and INNER develop and validate methods to explain the onset and propagation of Thermal Runaway (TR). We link cell-level models to module and pack levels and utilize GPU-accelerated X-ray/CT datasets to identify key parameters and uncertainties. Validation via EIS signatures and a single controlled TR trial provides validated methodology and references.

Fundamental, multi-scale methods for predictive battery safety

Electrification is accelerating, but knowledge about the origin and propagation of Thermal Runaway (TR) remains limited. Policy frameworks (PGS/UNECE) demand demonstrable safety, while industry and government require reliable, traceable methods. Key challenges are multi-scale: uncertain kinetics of exothermic reactions at the cell level, strong coupling between cells in modules and packs, and limited validation datasets. InterSafe is developing methods for linking cell-level modeling to modules and packs, utilizing GPU-accelerated X-ray/CT data for parameter identification and testing with EIS signatures, and a single controlled TR trial. The goal: transferable, physically sound assessment frameworks.

Collaboration & Impact

InterSafe unites TNO and INNER with clear roles: TNO leads fundamental modelling, TR validation, and coupling to BMST; INNER provides the GPU AI platform for X-ray/CT processing, the datasets, and AI expertise. Impact: testable, transferable methods for design, qualification, and triage; input to BCC-NL/PGS practice; and faster, safer, circular deployment.

Facts & figures
  • Scheme: PPS-I Strategische Programma's
  • Programme: Battery Integration | 2024-2027
  • Total budgeted project costs: € 927,36
  • Project start date: 5 January 2026
  • Project end date: 31 December 2026
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